Discussion: Figure 1 shows a
system with a main circuit board that is connected (some say
"grounded") to the enclosure or chassis at a single point. In addition,
in this example, there is a second circuit board also isolated from the
chassis in a secondary enclosure. This second board could be, for
example, a keyboard or a monitor. This grounding structure is
popular in industrial and medical products.
Sometimes the circuit
boards are floated with respect to the chassis so as to prevent leakage
currents, especially in medical equipment. In this case, even the single point of
connection to the chassis is removed, usually replaced by a large
value resistor of several megohms. But doing this is often not
necessary for isolation purposes in medical
equipment. Isolation is often dependent
on a barrier on the main circuit board in the form of a transformer or
optically isolated device. The presence of the barrier means that the
circuit boards do not themselves need to be isolated from the chassis.
Single point "grounding" of circuit boards as in Figure 1 is
occasionally done in an attempt to control
external noise currents such as ESD from flowing through the circuit
cards, but in reality the opposite often happens. As a number of the
articles on this website show, trying to connect circuit boards to the
chassis at only
one point can cause resonances and other problems. A few of the most
relevant Technical Tidbit articles are listed at the bottom of this
page.
In Figure 1, if ESD is applied to the circuit board in the secondary
enclosure, the low frequency current of the ESD event must flow though
both circuit boards before reaching the chassis. Directing ESD currents
through circuit boards is not a good idea. At higher frequencies,
tens of MHz and higher, the capacitance of the boards to the chassis
and the inductance of the board connections to each other and to the
chassis will form resonant circuits and result in oscillatory currents
flowing in the circuit boards and their connection to the chassis.
Figure 2 shows just such an oscillatory response described in the
May 2002 Technical Tidbit
on this site for a board mounted over a metal chassis connected at a
single point and ESD is applied to the metal chassis. Again, this is
not a good situation from an immunity standpoint.
Figure 2. Voltage Drop Across a Short "Single Point Ground" Connection of a Circuit Board to a Metal Plane
(actual vertical scale is about 3 Volts/div)
Adding more ground points can raise the resonant
frequencies, lower current amplitudes, and divert ESD currents to
the chassis instead of forcing them through other system components
including boards. Once in a while, a specific ground connection (out of
many) can cause a problem. Such a problem should be analyzed by current
measurements and fixed if it occurs. I have found such problems to be
rare compared to those caused by attempting a single point ground.
Occasionally, a circuit board really needs to be connected to the
chassis at only one point. Such situations are not common and if one is
thinking of doing this, a solid justification based upon measurements
is needed, not just intuition or "this is the way we have always done
it." If ESD or EMI problems result they will need to be addressed early
in the system design cycle as major changes may be needed.