Discussion: Anytime the paths
of an Ethernet balanced signal are disturbed, there is the possibility
of unbalancing the signal. This can be a problem for Ethernet
connecting hardware used with UTP cable that results in converting some
of the Ethernet signal into
common mode currents on the cable and the associated increase of radiated emissions.
The situation is more critical for for today's higher speeds of
1000Base-T and faster. Measurements of common mode current using
three POE injectors and a simple coupler with 1000Base-T Ethernet are presented in Figures 2-5 below.
Figure
1 shows the test setup. Two UTP cables, approximately 15 meters in length, were
connected to a router (that had both POE and normal ports) and an
Ethernet device. The two cables were spread out along a wall in a
commercial building and joined in the center with either a simple
coupler or one of the three POE injectors. The coupler and one of the
POE injectors can be seen in Figure 1 along with a
Fischer Custom Communications F-33-1 current probe
used here for measuring common mode currents. The current probe was slid
along the cable to determine common mode current at points along the cable.
Relatively long cables were used to reduce any contribution to the
measurement from the router and Ethernet device so that the POE
injectors could be more accurately compared.
Figure 2 shows the plot of common mode current for the simple coupler in Figure 1 and
measured near the coupler. The red line just under 30 dBuV represents
the amount of common mode current, about 5 uA, that would potentially
cause an emissions problem between 30 and 100 MHz assuming dipole
emission and the transfer impedance of the current probe (about 5
Ohms). The vertical scale is 10 dB/div and the horizontal scale extends
from 20 MHz to 120 MHz at 10 MHz/div. Emissions measurements are
usually made above 30 MHz, but I like to see what is happening just
below 30 MHz as well, so the plot extends down to 20 MHz.
In Figure 2, the common mode current current above 30 MHz ranges from
about 5 dB below the red line at about 35 MHz to about 20 dB below it
at 120 MHz. With this profile, I would feel reasonably confident of
going to formal EMC testing with an expectation of passing with a 6 dB
or slightly higher margin. I do not know what the quality of the
coupler was so it is possible a continuous cable without the coupler
would have lower common mode currents than are shown here. One thing is
sure, it was a "cheap" coupler. For this test, a POE port on the router
was used to power up the Ethernet device at the opposite end of the
cable. The current measurement was made using a peak detector. It is
possible that the use of a Quasi-peak detector would lower the current
level indicated by a few dB.
Figure 2. Measured Common Mode Current Using Coupler
(Vertical Scale = 10 dB/div, Horizontal Scale = 10 MHz/div)
In Figure 3, a POE injector bought off the shelf at a local
electronics store was used to connect the two cables. Note that the
common mode current is 2 to 3 dB higher below 60 MHz. This level of
current would not likely cause an emissions failure but the margin
would be reduced. I would still
go to formal emissions testing though with this device. A non-POE port
of the router was used but there was no difference if a POE port was
used, however POE power from the router
was not passed on to
the Ethernet device through the POE injector.
Figure 3. Measured Common Mode Current Using POE Injector 1
(Vertical Scale = 10 dB/div, Horizontal Scale = 10 MHz/div)
Figure 4 shows the common mode current plot for the second POE
injector. In this case, common mode current was significantly increased
below 60 MHz reaching 3 to 4 dB over the red line. The mains power was
then removed from the POE and the router port was switched to a POE
one. This injector would pass the router power though to the Ethernet
device when the injector itself was unpowered. The plot was not
significantly changed indicating that the additional common mode
current was due to unbalancing the Ethernet signals and not from the
POE injector power supply. I would be hesitant to go to formal
emissions testing with this common mode current profile, a failure is a
good possibility. If emissions testing actually passed, the margin would
be very small, likely only a dB or so.
Figure 4. Measured Common Mode Current Using POE Injector 2
(Vertical Scale = 10 dB/div, Horizontal Scale = 10 MHz/div)
Figure 5 shows the common mode current generated by the third POE injector. This one generated much
more common mode current, about 14 dB higher than the coupler at around
35 MHz. This level of common mode current would most certainly generate
a radiated emissions failure. Significantly increased common mode
current can be seen up to about 70 MHz.
Figure 5. Measured Common Mode Current Using POE Injector 3
(Vertical Scale = 10 dB/div, Horizontal Scale = 10 MHz/div)
There was a significant variation in common mode current generation
between the three POE injectors and it appears that emission failures
are likely to result from some POE injectors themselves by unbalancing
of the Ethernet signals. After opening the POE injectors, it was
obvious in two cases that circuit board layout was a major contributor
to the generation of common mode current.
Summary: Some POE
injectors have the ability to generate enough common mode current to
result in radiated emissions failures due to unbalancing the Ethernet
signals. Be sure to qualify any POE injectors you intend to use with
your system separately from the system to make sure you have not picked one that will cause radiated emissions problems.